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May 08, 2015 · The book recommends making a test mold that will make two ½”-diameter pellets of plastic. These pellets are then used to feed the machine when making real parts. To try it out I cut some ⅜”-wide strips of polyethylene from an old plastic tote lid, set the controller to 380°F and fed the plastic strips into the cylinder.

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When those initial costs are spread out over thousands of parts, individual part costs plummet, making injection molding the least expensive technology around for high-volume manufacturing. 3D printing, on the other hand, generally stops providing additional per part savings once part quantities exceed the capacity of a single machine.

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It is very easy to machine and has a low melting temperature making it particularly simple to use in injection molding manufacturing processes or 3D printing on an FDM machine. ABS is also relatively inexpensive (prices, currently around $1.50 per pound, typically fall somewhere between those of Polypropylene ("PP") and Polycarbonate (“PC”).

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