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Apr 15, 1999 · Company Provides Fast Turnaround For Molds For Sunglasses Bausch and Lomb, the optics manufacturer, needed aluminum rapid prototype molds for the introduction of its Inertia Combo Ray-Ban sunglasses line. The schedule allowed for less than four weeks from completion of the geometry to the first molded plastic parts.

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Create Steel MoldA steel mold, or die, is created to match the desired shape of the frames. The die has sharp edges and acts like a cookie cutter for blank frames.Sheets of PlasticPlastic material called cellulose-acetate is produced into thin sheets slightly wider than the frames.Punch Blank FramesThe sheets of plastic are heated in an oven until they become malleable and then punched with the die to create blank frames.Remove Excess PlasticThe blank frames are removed from the sheet, and the lens portions are removed and scrapped.

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Also known as acetate plastic, it is a thermoplastic material. There are two types of frame molding made of cellulose acetate on the market: one is extruded with an acetate injection molding machine, which is called an injection molding frame. Another type of eyeglasses milled with acetate sheets is called a sheet metal frame.

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Aug 25, 2017 · Plastic eye frames are the cheapest to produce, all plastic eye frames are injection moulded by a machine that heats the plastic until it's molten then squirts it into a precise mould which when the plastic has cooled again, and it’s a plastic frame component produced.

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